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MS Scaffolding Towers: Safe and Sturdy Solutions for Construction Projects

MS Scaffolding Towers provide rapid, safe, and versatile access solutions for a wide range of construction, maintenance, and industrial applications. Engineered from high-grade mild steel and compatible with both H-frame and Cuplock systems, Avanza Steel’s towers are fully portable, lockable, and extendable up to 8 meters, making them the ideal choice for contractors who demand efficiency without compromising on safety.

What Is an MS Scaffolding Tower?

 

An MS Scaffolding Tower is a mobile working platform assembled from prefabricated steel components—vertical frames, horizontal ledgers, cross braces, and deck planks—mounted on lockable castor wheels. Our towers can be configured using either:

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  • H-Frame Modules: Welded H-section frames of 48.3 mm OD × 3.0 mm wall MS tubes (per IS 1161), offering simplicity and rapid setup.
     

  • Cuplock Modules: Vertical Cuplock standards and matching horizontal ledgers for tool-free, click-in assembly and adjustable bay widths.
     

Top Benefits:
 

  • Portability: Four heavy-duty swivel castors (with lockable brakes) allow single-person manoeuvres on flat surfaces.
     

  • Adjustable Height: Stackable modules extend platform heights in 0.5 m increments to a maximum of 8 m.
     

  • Modular Flexibility: Mix H-Frame and Cuplock components to suit project requirements.
     

  • Safety & Compliance: Engineered per BS EN 1004 and OSHA 1926.452 standards for mobile access towers, with integrated guardrails, toeboards, and ladder access points.
     

Component
Specification
Vertical Frames
H-Frame: 48.3 mm OD × 3.00 mm WT MS ERW per IS 1161 Cuplock Standard: 48.3 mm OD × 3.00 mm WT with welded cups every 0.5 m
Horizontal Ledgers
48.3 mm OD × 3.00 mm WT MS tube; forged blade ends; load capacity 10 kN midspan
Cross Braces
25 × 25 mm × 2 mm MS angle; quick-fit couplers
Deck Planks
MS Walkway Jaali or anti-skid MS Plank, 0.30 m width; load rating 200 kg/m²
Castor Wheels
150 mm diameter, nylon tread; load rating 300 kg per wheel; locking brake
Platform Heights
1.0 m, 1.5 m, 2.0 m, ... up to 8.0 m (stackable in 0.5 m increments)
Guardrails & Toeboards
1.0 m high MS guardrails; 150 mm toeboards; clip-on design
Finish
Industrial epoxy-dip paint (50 µm) or hot-dip galvanization (85 µm)
Compliance
BS EN 1004:2004, OSHA 1926.452, IS 3696

Technical Specifications

 Applications & Use Cases

  1. Interior Fit-Out & Maintenance
    Rapid, wheel-mounted towers allow seamless transitions between work areas in warehouses, factories, and retail spaces.
     

  2. Facade Works & Painting
    Smooth adjustment and guardrail systems provide safe perimeter access for plastering, painting, and glazing tasks.
     

  3. Electrical & Mechanical Installations
    Elevated platforms support cable tray fitting, pipe installations, and HVAC commissioning at heights up to 8 m.
     

  4. Civil & Infrastructure Projects
    Modular configurations serve as bridge abutment access towers, maintenance stands for underpasses, and inspection platforms for overpasses.

Installation & Best Practices

1. Site Preparation

  • Ground Check: Confirm a flat, level surface free of debris. For softer ground, use timber soleboards under wheel plates.
     

  • Component Inspection: Before assembly, inspect all tubes, couplers, and wheels for damage, corrosion, or deformation.
     

2. Tower Assembly

  1. Base Module: Position two H-Frame or Cuplock uprights on castors, lock brakes.
     

  2. Ledger & Brace Connection: Insert horizontal ledgers at the desired first lift height; secure cross braces diagonally for rigidity.
     

  3. Deck Installation: Lay MS Walkway Jaali or MS Planks onto ledger ledges; clip to prevent movement.
     

  4. Guardrail Fitting: Attach guardrails and toeboards on all open sides of the deck.
     

  5. Subsequent Lifts: Add another module set atop the guardrail connections, repeating ledger, plank, and guardrail steps until desired height.
     

2. Dismantling & Mobility

  • Reverse Assembly: Remove deck boards, guardrails, ledgers in reverse order.
     

  • Brakes & Transport: Lock castors before moving; push tower from a low deck to avoid tipping.
     

Maintenance & Lifecycle

  • Daily Pre-Use Check: Ensure wheel brakes function, couplers are tight, and no components are visibly damaged.
     

  • Monthly Thorough Inspection: Check welds on H-Frame uprights, cup welds on Cuplock standards, and integrity of epoxy/galvanized finishes.
     

  • Lubrication & Cleaning: Wipe down tubes with a mild lubricant to prevent rust; clear dirt from castor axles for smooth rolling.
     

  • Lifecycle Management: Replace any tube or wheel showing > 10 % wear or deformation; maintain a record of inspection dates.

Elevate your access solutions with Avanza Steel’s MS Scaffolding Towers:


👉 Download the full Product Brochure for detailed part codes, dimensional drawings, and load charts.
 

👉 Contact our team at avanzasteel@gmail.com or +91 33 4000 7575 to request a site-specific quote, arrange a factory tour, or schedule an on-site technical consultation.

  • What makes Cuplock scaffolding faster than traditional tube-and-clamp?
    The cup-and-blade mechanism requires no loose bolts or nuts—each connection locks with a simple downward press, reducing assembly time by up to 40 % compared to tube-and-clamp systems.
  • Are Avanza Steel’s Cuplock standards compatible with other brands?
    Yes, our Vertical Cuplock standards and Horizontal Ledgers maintain a strict tolerance of ± 0.5 mm on cup dimensions and blade ends, ensuring cross-compatibility with any IS 12873‐compliant Cuplock systems.
  • How do I calculate the number of ledgers needed per level?
    Divide the total bay length by 0.50 m (cup spacing) to get the number of ledger connections. For instance, a 3 m bay requires six ledgers per level—plus one spigot pin above for extension continuity.
  • Can Cuplock scaffolding be used on curved façades?
    Yes. Swivel clamps in combination with half-meter cup spacing allow you to create curved geometries. We recommend a maximum curvature radius of 2 m to maintain load distribution and minimize component stress.
  • Where can I find detailed part codes and weights?
    Refer to our Avanza Steel Product Brochure (page 5–6) for the full list of Vertical Cuplock codes (AV-05 to AV-30), corresponding weights, and all complementary accessories.
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