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Board Retaining Coupler: Strong and Secure Solutions for Scaffolding Systems

Board retaining couplers—also known as plank clamps or toe-board clamps—are specialized scaffolding fittings that secure working platforms, planks, and toe-boards to horizontal ledgers or walers. At Avanza Steel, our board retaining couplers are precision-drop forged from high-grade mild steel, hot-dip galvanized for corrosion resistance, and rigorously tested to a 15 kN load rating. They ensure platform stability, protect edge-working personnel, and integrate seamlessly with both H-frame and Cuplock systems. 

What Is a Board Retaining Coupler?

 

A board retaining coupler clamps onto a scaffold ledger or waler flange and provides a ledge or lip to hold MS planks, jaali walkways, or timber boards in place. Unlike generic right-angle couplers, these units feature a lower “shelf” bracket that prevents boards from sliding off under load or vibration.

Key Advantages:

  • Enhanced Platform Safety: Prevents plank displacement under foot traffic and dynamic forces.
     

  • Quick, Tool-Free Installation: Snap-on design clips to a 48.3 mm flange and locks via an integrated M12 captive nut.
     

  • High Reuse Cycles: Hot-dip galvanized finish and precision threads endure 200+ assembly/disassembly cycles.
     

  • Universal Compatibility: Fits standard MS planks (230–300 mm width) and Jaali walkways (300–350 mm).
     

Attribute
Specification
Material
Drop-forged MS (IS 2062 Grade A)
Finish
Hot-dip galvanized per ASTM A153 (≥ 85 µm Zn)
Clamp Capacity
48.3 mm flange thickness
Board Width Supported
230–350 mm
Load Rating
15 kN static load (tested to BS EN 12811)
Bolt/Nut
M12 captive nut, Grade 8.8
Weight
550-600
Compliance
IS 2750, BS EN 12811, ISO 9001:2015

Technical Specifications

 Applications & Use Cases

  1. Temporary Working Platforms
    Ensure planks remain in place under foot traffic and tool loads during façade works, painting, and glazing.
     

  2. Edge Protection Systems
    Secure toe-boards to prevent tools or debris from falling off elevated decks, enhancing site safety.
     

  3. Industrial Maintenance Walkways
    Attach mesh or perforated walkway boards in factories and refineries, providing non-slip surfaces.
     

  4. Event Scaffolds & Grandstands
    Rapid-deploy platforms for seating and staging where board stability is critical under dynamic loads.
     

Installation & Best Practices

  1. Clamp Preparation
     

    • Inspect the clamp’s jaw and shelf for deformation; confirm the captive nut spins freely.
       

  2. Attachment to Ledger
     

    • Snap the coupler over the 48.3 mm horizontal ledger or waler flange; ensure full engagement of the upper jaw.
       

  3. Securing the Board
     

    • Position the board on the lower shelf; hand-tighten the M12 nut until the board is firmly clamped but not crushed.
       

  4. Alignment & Spacing
     

    • Space clamps at ≤ 1 m intervals along the plank length; add extra clamps under heavy equipment or materials.
       

  5. Inspection Before Use
     

    • After installation, apply a lateral force of 500 N to the board; no movement should occur.
       

Maintenance & Lifecycle

  • Post-Use Cleaning: Brush off cement and debris; rinse with clean water and dry.
     

  • Inspection Cycle: Every 50 uses, inspect the shelf for wear and the jaw faces for corrosion undercut.
     

  • Thread Care: Apply light machine oil to the captive nut thread to ensure smooth operation.
     

  • Storage: Hang clamps on dedicated racks in a covered area to prevent moisture ingress.

    Avanza Steel recycles retired clamps in-house, aligning with our zero-waste manufacturing ethos.

Secure your working platforms with Avanza Steel’s reliable board retaining couplers:


👉 Download the full Product Brochure for detailed part codes, dimensional drawings, and load charts.
 

👉 Contact our team at avanzasteel@gmail.com or +91 33 4000 7575 to request a site-specific quote, arrange a factory tour, or schedule an on-site technical consultation.

Frequently asked questions

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